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Indian Institute of Technology Kanpur

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Design and Prototyping of Fuel Induction Device for Methanol Fuelled Two wheelers

Most developed countries use indigenous fuels for powering their transport sector, however developing countries have to import transport fuels/ petroleum to produce transport fuels and they struggle for fuel production from domestic resources. Being a developing country, India is focusing on reduction of fuel import bill by introducing indigenous transport fuels such as variety of biofuels. High ash content coal is available in India, which cannot be used for electricity generation, however this can be used for methanol production using gasification route that can be used to power the Indian transport sector. Although methanol production is already done in India, but current production capacity cannot fulfil the huge demand of the transport sector currently. Currently, India is preparing a road map for large scale adaptation of M15 also, has a vision to for M85 in the existing spark ignition (SI) engines, which has several challenges. Methanol has great potential to be utilized in SI engines. Two-wheelers population in Indian road transport sector is more than 70% in terms of number of vehicles registered. Carburetor is used to induct the fuel in these small capacity (100-150 cc) SI engines. Research is focused on the adaption methanol utilization in existing mechanical carburetor assisted two-wheelers and electronic carburetors. A carburetor is designed to perform three main tasks namely fuel atomization, fuel vaporization, and fuel-air mixing. Following factors are important for these tasks: (i) Time available for fuel-air mixing; (ii) Temperature of the incoming air; (iii) Boiling range of fuel; and (iv) Length of manifold used to connect a carburetor and the test engine. Primarily, carburetor prepares three types of mixtures: rich mixture for idling condition, lean mixture for superior fuel economy, and stoichiometric mixture for achieving complete combustion. The carburetor has to supply the required air-fuel ratio at steady-state and transient conditions of the vehicle. Steady-state means vehicle can run at a constant speed and achieve constant power output from the engine. Transient condition means speed and load of the vehicle varies continuously, thereby getting variable power from the engine. Existing carburetors are calibrated for the pure gasoline so, it will be calibrated for the M15 and M85 fuels in steady state conditions. Transient cycles such as WMTC and IDC will be performed to check the emissions. Also, spray characterisation of the fuel using calibrated jets will be performed and compared with the baseline fuel spray characteristics to understand the effects of calibration on fuels.


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Last updated on 1st March, 2020