QIP Short Term Course (online) on Theoretical and Practical Perspective on Material Manufacturing Technology
8-13 March 2021
Coordinators
(Coordinator)
Pandit Ramchandra Dwivedi Chair Professor
Department of Materials Science and Engineering ,
IIT Kanpur
https://www.iitk.ac.in/mse/faculty.php
Email: anishu@iitk.ac.in
(Co-Coordinator)
Department of Materials Science and Engineering ,
IIT Kanpur
https://iitk.ac.in/mse/research-establishment-officer.php
Email: asitp@iitk.ac.in
Course Objective
As government of India is focusing on Assemble in India for the World
to promote the manufacturing industries, imparting basic knowledge to the young generation played a key role to fulfill the government initiative.
Materials form the backbone of the manufacturing industries. The development of new materials and/or refinement of the exiting material composition /processing techniques are expected to broaden the diversity of the application of materials in the coming year. Development of new and advanced materials demand innovation in existing manufacturing processes to obtain the desired properties in the materials without compromising on the production front. In the above context, this QIP one week lab based short term course has been planned to provide an understanding of the fundamentals of materials processing techniques and their use in a range of sectors like automotive, defense and aerospace. The course will introduce important aspects of casting/ solidification, different joining processes, powder metallurgy, micro fabrication processes and various deformation techniques like forging, rolling, swaging etc. In the above broad prospective, the course will have three major objectives to serve:
The fundamental concept of material manufacturing processes
To provide the fundamental as well as the application oriented knowledge for understanding important concepts in materials engineering related to the manufacturing of materials
Exposure of the laboratory experiments on manufacturing and materials property evaluation
A series of lectures will be delivered by the specialist including our faculty colleagues from IIT Kanpur, on the fundamentals and manufacturing technology. The purpose of this course is to gets experience of the participants in different manufacturing equipment’s housed in various labs of our department as well as to expose them the pedagogy of IIT Kanpur. At the end of the course, the participants will be expected to have the basic idea on how to tailor the manufacturing process for a given materials to improve their desired properties.
Scope
To provide a pedagogical underpinning of material processing and manufacturing approach both from fundamental as well as applied aspects.
Introduction to basic concepts utilized in materials selection and their properties that influence subsequent manufacturing processes
Basic elements of the solidification processing, joining particulate material processing and deformation processing.
Advanced manufacturing concepts (micro fabrication , additive manufacturing , rapid prototype, semi-solid processing)
Virtual demonstration on various manufacturing process from a metallurgical context
Extensive Q&A session and discussion of various Case Studies at end of each virtual lab session.
Schedule
Topics
Introduction- Introduction to manufacturing Process, Engineering materials‐ classification Structure of materials, Types of materials, Properties of materials, Microstructure property interrelationship
Casting/ Solidification: Classifications of casting processes Patterns, Core making, Gating system, Solidification of pure metals and alloys, shrinkage, gas solubility, Riser design Investment casting, Casting defects
Joining Processes: Fusion welding: Arc (MMAW, SAW, SMAW), Gas welding and resistance welding, Fusion zone, Heat affected zone (HAZ) ,Brazing and Soldering, Solid state welding processes
Deformation Processes: Stress strain curve, Effect of temperature on the workability , Extrusion (direct and indirect), Rolling – Hot and Cold, Forging (open and closed die) Swaging
Powder Metallurgy: Introduction, Powder production, Compaction and Sintering
Micro Fabrication Processes: Silicon processing, Lithography, Micro fabrication technique, Flexible Electronics
Program Schedule
| Day/Date | Slot 1 | T E A B R E A K |
Slot 2 | Slot 3 | L U N C H B R E A K |
Slot 4 | Slot 5 | T E A B R E A K |
Slot 6 | ||
|---|---|---|---|---|---|---|---|---|---|---|---|
| 09:15 - 9:30 | 09:30 - 10:30 | 10:45 - 11:45 | 11:45 - 12:45 | 14:00 - 15:00 | 15:00 - 16:00 | 16:15 - 17:15 | 17:15 - 17:30 | ||||
| Monday 8 March |
Welcome & Introduction | L-1 (AU) IITK |
L-2 (AU) IITK |
L-3 (AU) IITK |
Lab-I | L-4 (AU) IITK |
Assignment | ||||
| Tuesday 9 March |
Outline | L-5 (G) IITK |
L-6 (AU) IITK |
L-7 (AP) IITK |
Lab-II | L-8 (AU) IITK |
Assessment I | ||||
| Wednesday 10 March |
Outline | L-9 (G) IITK |
L-10 (SS) IITK |
L-11 (AU) IITK |
Lab III | Lab IV | L-12 (AU) IITK |
Q&A Session I | |||
| Thursday 11 March |
Outline | L-13 (AP) IITK |
L-14 (DG) IITK |
L-15 (MK) IITK |
Lab V | L-16 (KaB) IITK |
Assessment II | ||||
| Friday 12 March |
Outline | L-17 (AKS) IITM |
L-18 (VV) IITK |
L-19 (PPB) IIT-H |
Lab VI | Lab VII | L-20 (KaB) IITK |
Q&A Session II | |||
| Saturday 13 March |
Outline | L-21 (AU) IITK |
L-22 (KC) IIT-BHU |
L-23 (AU) IITK |
Lab VIII | Lab IX | L-24 (AP) IITK |
Valedictory | |||
Lab Modules will have demonstration of the facilities, functioning of various equipments to process and characterize various materials along with discussion session with course coordinators
Lecture Schedule
| Lecture # | Speaker | Lecture Title |
|---|---|---|
| Day 1: 8 March 2021 (Monday) | ||
| L-1 | Prof. Anish Upadhyaya (IIT Kanpur) |
Structure and Properties of Materials |
| L-2 | Prof. Anish Upadhyaya (IIT Kanpur) |
Material Selection and Design |
| L-3 | Prof. Anish Upadhyaya (IIT Kanpur) |
Manufacturing Processes-I Solidification Processing |
| L-4 | Prof. Anish Upadhyaya (IIT Kanpur) |
Manufacturing Processes-II Materials Joining Processes |
| Day 2: 9 March 2021 (Tuesday) | ||
| L-5 | Prof. Gouthama (IIT Kanpur) |
Materials Characterization: X-Ray Diffraction |
| L-6 | Prof. Anish Upadhyaya (IIT Kanpur) |
Manufacturing Processes-III Deformation Processing |
| L-7 | Dr. Asit Prakash (IIT Kanpur) |
Materials Characterization: Metallography and Microstructure |
| L-8 | Prof. Anish Upadhyaya (IIT Kanpur) |
Manufacturing Processes-IV Powder Metallurgical Processing |
| Day 3: 10 March 2021 (Wednesday) | ||
| L-9 | Prof. Gouthama (IIT Kanpur) |
Materials Characterization: Scanning Electron Microscopy |
| L-10 | Prof. Sandeep Sangal (IIT Kanpur) |
Quantitative Metallography and Stereological Analysis |
| L-11 | Prof. Anish Upadhyaya (IIT Kanpur) |
Heat-Treatment of Ferrous and Non-Ferrous Alloys |
| L-12 | Prof. Anish Upadhyaya (IIT Kanpur) |
Case Study Discussion |
| Day 4: 11 March 2021 (Thursday) | ||
| L-13 | Dr. Asit Prakash (IIT Kanpur) |
Microfabrication |
| L-14 | Prof. Deepak Gupta (IIT Kanpur) |
Fabrication of Organic Electronic Devices |
| L-15 | Prof. Monica Katiyar (IIT Kanpur) |
Manufacturing of Electronic Devices on Flexible Substrates |
| L-16 | Prof. Kantesh Balani (IIT Kanpur) |
Surface Modification through Coatings |
| Day 5: 12 March 2021 (Friday) | ||
| L-17 | Prof. Ajay K. Shukla (IIT Madras) |
Quantitative Approaches to Control Iron and Steelmaking |
| L-18 | Prof. Vivek Verma (IIT Kanpur) |
Agar and Cellulose-based Biomaterial Fabrication |
| L-19 | Prof. Pinaki P. Bhattacharjee (IIT Hyderabad) |
Effect of Texture on the Structure, Processing and Properties |
| L-20 | Prof. Kantesh Balani (IIT Kanpur) |
Recent Advances in Biomedical Bone Implants |
| Day 6: 13 March 2021 (Saturday) | ||
| L-21 | Prof. Anish Upadhyaya (IIT Kanpur) |
Additive Manufacturing |
| L-22 | Prof. Prof. Kaushik Chattopadhyay (IIT-BHU) |
Thermo-Mechanical Processing of Materials |
| L-23 | Prof. Anish Upadhyaya (IIT Kanpur) |
Failure Analysis of Materials |
| L-24 | Dr. Asit Prakash (IIT Kanpur) |
Thin-Film Deposition Techniques |
Virtual Lab Schedule
| Lab Module | Date | Time | Speaker(s) | Lab and Learning Component |
|---|---|---|---|---|
| Lab Module I | 8 March 2021 (Monday) |
14:00 - 16:00 h | Mr. A.K. Verma Mr. I.P. Singh |
Engineering Metallurgy Lab Demonstration of Solidification Processing; Materials Joining; Bulk Deformation Processing & Sheet Metal Working of Metals and Alloys |
| Lab Module II | 9 March 2021 (Tuesday) |
14:00 - 15:00 h | Mr. G.P. Bajpai | Physical Metallurgy Lab Demonstration of Metallographic Techniques and heattreatment of Ferrous Alloys |
| Lab Module III | 10 March 2021 (Wednesday) |
14:00 - 15:00 h | Ms. Samata Samal |
SEM Lab-I (MSE) Demonstration of various SEM Imaging Modes; Fractography and EDS Analysis |
| Lab Module IV | 10 March 2021 (Wednesday) |
15:00-15:30 h | Mr. G.P. Bajpai |
XRD Lab (i) Diffraction spectra of BCC and FCC Metals and (ii) XRD of Coldworked and Annealed Alloys |
| Lab Module V | 11 March 2021 (Thursday) |
14:00 - 16:00 h | Dr. S.K. Mishra Dr. Asit Prakash |
Material Science Lab Demonstration of Photolithography; Fabrication of OLED Devices; Contact Angle Measurement and UV-VIS-NIR Spectroscopy |
| Lab Module VI | 12 March 2021 (Friday) |
14:00 - 15:30 h | Mr. S.K. Agnihotri |
Material Testing Lab (MSE) Demonstration of Bulk Hardness, Impact, Creep and Fatigue Testing of Metals (ii) Difference in the Tensile Curves of Ferrous and Non-Ferrous Alloys and (iii) Ageing of Al-Alloys |
| Lab Module VII | 12 March 2021 (Friday) |
15:30-16:30 h | Mr. K. Thapliyal |
Material Characterization (ACMS) Demonstration of OES, BET, DSC and TGA |
| Lab Module VIII | 13 March 2021 (Saturday) |
14:00 - 14:30 h | Mr. Sh. Agnihotri |
Powder Metallurgy Lab Demonstration of Powder Mixing, Compaction and Sintering of Particulate Alloys |
| Lab Module IX | 13 March 2021 (Saturday) |
14:30 - 15:00 h | Mr. M. Sivakumar |
SEM Lab-II (ACMS) Demonstration of Electron Probe Microanalysis Facility |
Registration Procedure
Attendance(min 75%) is mandatory to receive Course Certificate
| 1. Faculty from AICTE Institutes coming under QIP program (maximum 30) |
No Registration fees |
| 2. Faculty from private/autonomous Institutions: Non IITK Faculty |
Rs. 3500/- (Including GST) |
| 3. Student of IITK IITK Student |
Rs. 2,000/- (No GST Required) |
| 4. Student from other Educational Institutions: Non IITK Student |
Rs. 2,000/- (Including GST) |
| 5. Participant from Industry and R&D labs: Industry Participant |
Rs. 6,000/- (Including GST) |
Students from any institute will be allowed
Only 30 faculy members are allowed under QIP category
No Registration fee is required
Registrations have been closed now...
In case of any query contact QIP Office at 0512-679-7795
Step 1: Make Payment according to your category
How to Pay? Click Here
Online Payment Link: Click Here
Details to be filled during payment:
| Course Code | 20-21/43 |
| Course Title | TPPMMT |
| Course Duration | 08/03/2021 to 13/03/3021 |
| Participants Category Course Fees + 18% GST IITK Students need to pay only course FEE |
IITK Student (Rs. 2,000/-) Non IITK Student (Rs. 2,000/-) Non IITK Faculty (Rs. 3,500/-) Industry Participant (Rs. 6,000/-) |
Step 2: Fill out the registration form:
Registrations have been closed now...
In case of any query contact QIP Office at 0512-679-7795
Contact Person
Contact to following person in case of any query related to registration...
