Glass Drills:
Holes
in glass plate are traditionally cut using a water cooled diamond core drills or with a
metal cylinder "cookie cutters" used with an abrasive slurry. The tool using a glass drill
is an inexpensive way of cutting holes .This is also a good method to cut
windows for sealing into glass tubing.
Equipment:
Drill Press:
Material: Mounting Adhesive - Armco Co. Crystal Bond 509 recommended
Glass tube about 2-3 inches in length - OD to match the hole desired
Metal Plate on which to mount glass tube
Abrasive Grit - 220 grit silicon carbide
Use
the same speed of low RPM, as in metal cookie cutters, while starting the glass drill
contact slowly without much downward pressure. Allow for equal material loss from the
glass drill as in the glass plate being drilled.
Silver
Plating - Brasher Process |
Solution I |
2
liters distilled water, 50-g silver nitrate. Store in a dark glass bottle. |
Solution II |
2
liters distilled water, 90-g potassium hydroxide. |
Solution III |
800
ml distilled water, 80-g cane sugar, 100 ml ethyl alcohol, 3.5 ml nitric acid. Age 30 days
or boil 30 minutes before using. |
Solutions
are used at the following ratio: |
Solution Required (ml ) |
Solution I |
Solution II |
Solution III |
50 |
32 |
16 |
2 |
100 |
64 |
32 |
4 |
150 |
96 |
48 |
6 |
200 |
128 |
64 |
8 |
250 |
160 |
80 |
10 |
300 |
192 |
96 |
12 |
400 |
256 |
128 |
16 |
500 |
320 |
160 |
20 |
600 |
384 |
192 |
24 |
700 |
448 |
224 |
28 |
800 |
512 |
256 |
32 |
900 |
576 |
288 |
36 |
1000 |
640 |
320 |
40 |
1500 |
960 |
480 |
60 |
2000 |
1280 |
640 |
80 |
To use: Add ammonium hydroxide
(dropwise) to solution I. and Stir the solution while adding the ammonium hydroxide until
precipitate clears. Add solution II to I. Stir the solution while adding ammonium
hydroxide until the precipitate is slightly cloudy. Pour the solution into glass vessel to
be silvered. Add solution III and then stir/shake slightly to ensue the proper mixing
while working
Warning: wear working protective clothing and
promptly and safely, discard unused mixed solutions.